Tutorial: How to Upgrade the Creative Zen Vision W Hard Drive

by John P.


Zen Vision W New Hard DriveSix months ago I published a guide to the complete disassembly of the Creative Zen Vision W personal media player. At the end of that post I theorized as to how one could upgrade the hard drive when larger ones came available.

Well now, thanks to the generosity of Aaron Vronko and RapidRepair.com for supplying a 100GB drive; and Dan, one of my loyal readers, for playing guinea pig using my previous post to repair his Zen, I now have the largest drive in any Zen W in the world – and the theory is now a reality!

Here is how it was done.

First of all, you need to order yourself a new hard drive. Clearly I would recommend ordering the exact one that I upgraded with from RapidRepair.com. It is the 100GB Toshiba MK1011GAH.

After you get your new drive, follow my instructions on the Creative Zen Vision W Teardown page. Once you get to the point where you are down to the bare hard drive follow these steps:

  • Download the latest firmware from the Creative site.
  • Using the Creative Media Explorer, create a backup directory on your computer’s hard drive and copy all of your content from the Zen to the computer. You MUST do this or you will lose all of your data when you remove the existing hard drive. After the upgrade you will use this data to restore the Zen back to normal.
  • Zen Vision W Plastic Shock ProtectorRemove the tape on the existing hard drive connector and, with a tiny flathead screwdriver, flip the white ZIF socket clip up and gently remove the ribbon cable.
  • Remove the blue rubber shock protectors from the edges of the old drive and set aside to reinstall on the new drive.
  • Gently insert the ribbon cable into the ZIF socket on the new drive taking care to insert it with the first pin aligned to the correct side. If you happen to put the ribbon in backwards, when the Zen boots the menu will not work correctly. If that happens just turn the drive over and insert the ribbon cable the other way.
  • Zen Vision W Recovery MenuAfter the new drive is inserted replace the red tape over the ribbon cable and Zif socket and re-assemble the Zen. You will have to trim back the rubber shock protector a little so it fits the shape of the new drive. See the attached image for an example.
  • Power on the Zen, and it will boot into the Recovery Mode menu.
  • Select the Format All option to format the drive for use.
  • Select the Reload Firmware option, plug the Zen into the USB port on your computer, and execute the firmware which you previously downloaded.
  • Zen Firmware Upgrade CompleteThe firmware installer will begin and after a minute or two when it completes you can disconnect the Zen and power it on. At this point it should boot up into the full interface except that the drive is completely empty.
  • Use the Creative Media Explorer software to reload all of your music, movies, photos, etc. and enjoy your new gigantic hard drive!

Once you’ve completed the upgrade you could, in theory, order this case to repurpose your old drive and use it as a USB external storage device. However, I have not tried this so I am not advocating it. Perhaps if they send me one to test out I’ll give an update later if it works.

Please let me know if anything is unclear or you have suggestions on how to improve this article.


{ 137 comments… read them below or add one }

1 Kenny Yeung July 20, 2007 at 8:36 am

I want to know is there any way to buy the screen of it..
I smashed mine’s thanks

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2 John P. July 20, 2007 at 10:17 am

Yikes Kenny. That’s a good question. I’m guessing it would cost as much to get a new screen as to buy a new one, but you’d have to talk to Creative about that. Sorry.

John

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3 Don July 20, 2007 at 10:30 am

Would this work on the regular Zen Vision (non widescreen)? I assume it would, but would the hard drive fit?

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4 matt July 20, 2007 at 1:57 pm

it could possibly fit with some finagling, into a zen vision m. it would easily fit in the 60gb version. the 30gb version has a 5mm thick hard drive and this one is 7 or 8 mm thick, so you would have to find some way to make up that extra few mm.

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5 dan July 20, 2007 at 7:10 pm

I have the case from Digital Intelligence on order and will be glad to report on how it works as soon as I get it all set up.

The 100GB drive from RapidRepair is $280. I found them at Mini-Drives.net for $215.

Dan

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6 Nehemoth July 23, 2007 at 9:59 am

What about clone the disk with norton ghost?, maybe using the track by track method works.

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7 Jon July 23, 2007 at 10:18 am

I’d be interested in a follow-up about battery life and any operational hiccups you see. Have you tried loading more than 30 gigs of files onto the player? If so, how much, and have you had any problems?

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8 Geoff July 23, 2007 at 9:15 pm

Im hanging out for something bigger – maybe when these drives reach 160GB I shall upgrade my Zen

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9 John P. July 23, 2007 at 11:22 pm

I’m sure this would work, but I just found it easier to back up the content to the drive and then re-install it.

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10 John P. July 23, 2007 at 11:28 pm

I’ve put around 30-35GB of data on the device, but not more than that. So as a result I can’t say that I’ve tested it at it’s max capacity. But having said that, operationally I can’t tell any difference whatsoever. It works exactly the same as before. It just has more room.

From a battery standpoint I spent all afternoon testing it to see if there was any noticable change there. I watched two full length movies from the device while having it connected to the TV and this only ran the battery down to about 50%. After that, I left it playing another full length movie, but this time unconnected and at the end of that the batter was down to about the 33% mark.

The bottom line is that I was able to watch 3 movies back to back for a combined time of 6 hours and still had some battery left at the end, so I’m going to say that there seems to be no difference from a power consumption standpoint.

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11 John P. July 23, 2007 at 11:29 pm

Dan,

I’m looking forward to your feedback on the case, so please let us know when you get it!

John

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12 james July 24, 2007 at 1:18 am
13 bezerker July 24, 2007 at 2:33 am

Hi i’ve got this Zen Xtra(no vision) with a broken hd i’d like to put a new one do you know how i can do or someone who did it before?
thank you

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14 Dan July 24, 2007 at 4:27 am

bezerker,

I also have the Zen Jukebox Xtra (40GB) and changed it out to a 100GB drive. It’s actually fairly easy. I used a Fujitsu Model MHV2100AT. Just pop the front cover off, remove the battery and take out the 4 screws. They’re the only ones there so you don’t have to worry about getting the right ones. Flip the unit over and take out the 2 VERY small screws at the bottom and remove the cover. The drive should be easy to get out at this point, just GENTLY pry out the top and be careful not to bend the connector. Install the new drive and put all the screws back in. The side cover on the control wheel may fall out but it’s easy to just drop back in. You need to format the new disk when you power up and reload the OS, you can get it from Creative. Most drives have 6 screws holding them together, do not remove them as you take a chance of destroying the drive if you do.

Good luck,

Dan

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15 Dan July 24, 2007 at 4:38 am

John,

The case arrived today. It’s a really nice metal case that snaps together. I think it’s well made and looks good and was easy to put together. Only slightly larger than a buisness card. It’s a bit on the spendy side but hey, it works. I had to use My Computer, Manage, Disk Management, Format to get my comp. to see the disk but it works great. It uses the mini-USB plug. The folks at Digital Intelligence were easy to work with too.

I formatted it with 2 partitions and encrypted one of them with no problems.

Dan

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16 Soxbrother July 26, 2007 at 11:21 am

Hello,

I have a Creative Zen Touch ( 20GB ), is it possible to upgrade this to a larger Hard Drive ?

Greetings,
Soxbrother

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17 dan July 26, 2007 at 12:11 pm

Soxbrother,

It looks like you should be able to upgrade to anything up to a 120GB drive if you want. I suspect it’s a 2.5 inch form factor drive, in that case you can get about anysize you want for a decent pricce. The only real way to tell is to open it up and take a look but I’d say yes. Creative doesn’t appear to support the Touch any longer.

Dan

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18 Soxbrother July 27, 2007 at 1:22 pm

Hello,

I have read this somewhere that the Zen Touch uses 1.8-inch hard drives. Is it still possible to put a larger drive in you think ?

Greetings,

Soxbrother

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19 dan July 27, 2007 at 3:21 pm

Soxbrother,

I do believe it is possible to upgrade. It’s going to be a bit expensive but ya, you should be able to. If you really like your Zen Touch then it’s also well worth it. Mostly it’ll depend on how thick your drive is and how much room there is inside your Zen.

Dan

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20 Soxbrother July 28, 2007 at 5:25 am

Ok, thanks.

I’ll try it, if it works, I’ll let you know.

Do you perhaps know a link with detailed pictures for how to disassemble a zen touch and of the harddrive connection, … ?

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21 dan July 28, 2007 at 8:54 pm

Soxbrother,

I don’t know of any place that would have pictures of disassembly. For my Zen Xtra I just opened it up and started in. For the Vision W we were all lucky enough that John opened his first. My only advice would be go slow and don’t force anything. Good luck.

D

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22 Pete August 3, 2007 at 2:37 pm

now did you start off with a zen vision w 30gb or 60gb…because the 30gb is smaller than the 60 gb…well thats how it was with the initial releases…they just recently slimmed the 60gb down to the size of the original 30gb

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23 Mas August 10, 2007 at 1:40 am

I’m also wondering if w 30gb version can be upgraded with a 100 gb hard drive. It appeared that a 100 gb drive is 3 mm thicker than a 30 gb drive. Buy.com has w 30gb version for $210 after mail-in rebate now. So, if a 100 gb drive costs about $200, I could make a 100 gb zen vision w for about $410 which is not bad at all.

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24 John P. August 10, 2007 at 9:31 am

For all those that are wondering, the device will accomodate either size drive. As I stated in the Teardown page, there is room for the larger drive in the unit even when they only put the smaller on in there.

John

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25 Matt B. August 20, 2007 at 7:58 pm

I was wondering if this mod will work on a Creative Zen Vision, but the normal model, not widescreen? Does it have enough room inside for a 8mm drive?

Reply

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